Views: 80 Author: Site Editor Publish Time: 2023-03-10 Origin: Site
How Dual Shaft Shredders Work
Dual Shaft Shredders are heavy machinery used to shred materials such as waste, plastic, metal, wood and paper. The following is a detailed introduction of the working principle of the double shaft pulverizer.
Workflow
The workflow of a twin shaft shredder usually includes the following stages:
① Feeding: Send the material to be crushed into the crusher through the conveyor belt or manual feeding port.
② Crushing: The material is cut, crushed, torn and sheared under the high-speed rotation of the two shafts to achieve the purpose of crushing.
③ Discharge: The crushed materials are discharged out of the machine through the discharge port, and can be further sorted, processed or recycled.
Crushing mechanism
The crushing mechanism of the double-shaft shredder consists of two parallel rotating shafts, each of which is equipped with a set of blades. These blades are usually arranged in a criss-cross pattern, creating a kind of grid-like cutting area, which can effectively cut the material into small pieces. Some twin-shaft pulverizers are also equipped with cam-designed blades, which can pulverize materials more evenly.
Smash effect
The pulverization effect of the twin-shaft pulverizer depends on many factors, including the hardness, viscosity, shape and size of the material. Generally speaking, the double-shaft pulverizer can pulverize large materials into small pieces, and has efficient, uniform and reliable pulverization effect. In addition, the double-shaft pulverizer can also achieve more detailed pulverization goals by adjusting parameters such as the number, angle, size and clearance of the blades.
In short, the working principle of the double-shaft shredder is based on its unique double-shaft structure and blade design. Through high-speed rotation and cutting action, materials such as waste, plastic, metal, wood and paper are crushed into small pieces, and resources are recycled. and reuse.
Applications of Dual Shaft Shredders
Dual Shaft Shredders (Dual Shaft Shredders) is a multi-functional crushing equipment, suitable for a variety of applications, the following is a detailed introduction of the application fields of Dual Shaft Shredders.
Waste disposal
Twin-shaft shredders can be used to process various types of waste, such as municipal solid waste, industrial waste, construction waste, etc., and crush these wastes into small pieces for subsequent sorting, compression, landfill or incineration. . Twin-shaft shredders can also process hazardous waste into harmless substances, thereby reducing environmental pollution and health risks.
Dual Shaft Bulky Waste Shredder
Plastic recycling
The twin-shaft shredder can be used to process various types of plastic products, such as bottles, containers, packaging materials, etc., and crush these plastic products into small pieces for subsequent recycling. The twin-shaft shredder can mix different types of plastics, or process a certain type of plastics separately, thereby improving the efficiency and economy of plastic recycling.
Dual Shaft Plastic Bottle Shredder
Metal recycling
The twin-shaft shredder can be used to process various types of metal waste, such as scrap cars, waste electrical appliances, waste furniture, etc., and crush these metal scraps into small pieces for subsequent sorting, compression, smelting or reuse. Twin-shaft shredders can process many types of metal scrap, such as steel, copper, aluminum, tin, etc., thereby improving the efficiency and economy of metal recycling.
Dual Shaft Metal Scrap Shredder
Wood processing
Twin-shaft shredders can be used to process various types of wood, such as trunks, branches, planks, wood chips, etc., to shred these woods into small pieces for subsequent processing or reuse. The twin-shaft shredder can process many types of wood, such as softwood, hardwood, artificial wood, etc., thus improving the efficiency and economy of wood processing.
Paper Handling
Twin-shaft shredders can be used to process various types of paper, such as books, newspapers, documents, cartons, etc., and shred these papers into small pieces for subsequent recycling. The twin-shaft shredder can process various types of paper, such as plain paper, cardboard, packaging paper, etc., thus improving the efficiency and economy of paper recycling.
Design Features of Dual Shaft Shredders
Dual Shaft Shredders are versatile shredders with the following design features:
Double-shaft structure: The double-shaft pulverizer adopts a double-shaft structure, and the material is crushed through two rotating shafts. One of the shafts is usually the main shaft, and the other is the auxiliary shaft, which crushes and cuts the material. The biaxial structure can increase the stability and crushing efficiency of the grinder, making the crushing process more uniform and thorough.
Blade shape: The blades of twin-shaft shredders usually adopt toothed blades or hook-shaped blades, and the shape of these blades can better adapt to different types of materials, thereby improving the crushing efficiency and quality. Toothed blades are suitable for crushing hard materials such as metal and wood, while hooked blades are suitable for crushing soft materials such as plastic and rubber.
Motor power: The motor power of the double-shaft pulverizer is usually relatively large to meet the high-strength crushing requirements for materials. The size of the motor power depends on the size of the pulverizer and the type and quantity of materials processed. Generally, the more powerful the motor, the higher the efficiency and production capacity of the shredder.
Control system: Double-shaft pulverizers are usually equipped with advanced control systems, which can realize functions such as human-computer interaction, automatic control, and fault diagnosis. The control system can ensure the safety and reliability of the pulverizer by monitoring the electrical and mechanical operation status of the pulverizer. At the same time, it can adjust the parameters of the pulverizer to achieve the best pulverization effect of different types of materials.
Compared with other types of shredders, Dual Shaft Shredders have the following performance advantages:
Processing capacity: The dual-shaft structure and high-power motor of the double-shaft pulverizer enable it to effectively pulverize a large amount of materials, and the processing capacity is much higher than that of single-shaft pulverizers and hammer pulverizers. At the same time, the shape and speed of the blades of the double-shaft pulverizer can be adjusted according to the characteristics of different materials, making it suitable for the pulverization of various materials.
Crushing effect: The blade shape and dual-shaft structure of the twin-shaft pulverizer can achieve more thorough pulverization and cutting, making the material more delicate and easier for subsequent processing. In contrast, single-shaft pulverizers and hammer mills have poor pulverization effects and may generate a lot of dust and noise during the pulverization process, negatively affecting the environment and human health.
Energy consumption: The high-power motor and dual-shaft structure of the double-shaft pulverizer enable it to pulverize materials quickly and efficiently, in contrast, single-shaft pulverizers and hammer pulverizers consume more energy and require more more power and fuel to complete the same amount of smashing tasks.
Maintenance cost: The maintenance cost of the double shaft pulverizer is relatively low. Its structure is simple, easy to maintain, and the blade is easy to replace, which reduces the time and cost of maintenance and repair. In contrast, single-shaft pulverizers and hammer mills are more expensive to maintain because their blades and structures are more complex, requiring more time and expense for maintenance and repairs.
About Us
Maanshan OuKe heavy industry machinery manufacturing co.,LTD, a collection of scientific and technological research and production company, specialize in shredder machine, import and export business, the professional manufacturer.
Company is located in Bowang district, the ancient capital of the Six Dynasties and the Yangtze River in Nanjing-Wuhu port, near the Nanjing Lukou international airport, beautiful environment, convenient transportation. If you are looking for a reliable manufacturer of Dual Shaft Shredders, please contact us!
